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Power Lithium Battery Pack Production Order Process Analysis

time:2024-01-16

With the rapid development of electric vehicles and energy storage systems, the production ordering process of power lithium battery Pack is particularly important. This article will analyze the production order process of power lithium battery Pack in order to better understand and master this key link.

I. Requirements confirmation phase

  1. customer demand Collection: in the production order process of power lithium battery Pack, it is first necessary to fully communicate with customers to understand their needs, including battery specifications, performance requirements, delivery time, etc.
  2. Technical solution confirmation: formulate corresponding technical solutions according to customer needs, including battery module design, cell selection, BMS system integration, etc. to ensure that customer needs are met.

II. Material procurement stage

  1. cell procurement: determine the specifications and quantity of cell according to the technical scheme, negotiate and purchase with cell suppliers to ensure the quality and supply cycle of cell.
  2. Procurement of other raw materials: including procurement of aluminum foil, conducting resin and insulation material etc auxiliary materials to ensure the stability and controllable quality of the supply chain.

III. Production planning stage

  1. production Process Design: according to the technical scheme and material procurement situation, formulate detailed production process and process parameters, including cell assembly, module assembly, BMS integration, Shell packaging and other links.
  2. Production Scheduling: according to customer needs and production processes, formulate production production schedule, reasonably arrange production resources and manpower, and ensure the achievement of production schedule and delivery date.

IV. Production execution stage

  1. cell assembly: according to the production production schedule, carry out cell assembly and welding process to ensure cell connection quality and consistency.
  2. Module installation: assemble the assembled cell module, including cell fixing, conducting resin coating, insulation material covering and other process steps.
  3. BMS integration: battery management system (BMS) and electricityPool components are integrated to ensure battery safety and performance monitoring.
  4. Shell encapsulation: the assembled battery components are encapsulated to ensure the sealing and safety of the external environment of the battery.

V. Quality control stage

  1. process inspection: carry out strict process inspection in the production process, including cell welding quality, module installation quality, BMS integration effect, etc. to ensure product quality.
  2. Product testing: conduct strict performance tests on the assembled battery Pack, including cycle life test, safety test, temperature performance test, etc. to ensure that the product performance meets customer requirements.

VI. Delivery phase

  1. packaging and shipment: properly package the product to ensure that the product is not damaged during transportation.
  2. Logistics and distribution: arrange appropriate logistics channels according to customers' requirements to ensure that the products are delivered to the designated places of customers on time.

VII. After-sales service stage

  1. after-sales technical support: provide customers with technical support during product installation, debugging and use.
  2. Product quality tracking: carry out quality tracking and feedback on delivered products, and continuously improve product quality and production process.

The production order process of power lithium battery Pack involves multiple links, requiring comprehensive management in demand confirmation, material procurement, production planning, production execution, quality control, delivery and after-sales service, etc, to ensure product quality and customer satisfaction. Through the comprehensive analysis and optimization of the production ordering process, the production efficiency can be improved, the cost can be reduced, and enterprises can gain greater advantages in the fierce market competition.